The spacing in a queen excluder is critical. Too small and the workers
cant get through, too large and it is useless. Queen and Drones will
pass through. Spacing on most commerical made is .162 to .163 depending on wheather the edges are square or rounded. It appears
each manufacture has their own critical space according to their own
experts. You will find almost 50% of members of this forum dont use
any excluder, and the other 50% would not do with out them. You will
learn from you own experience what is best for you, but from a practicle
stand point, you can probably buy cheaper than you can build if your time is worth anything.